Multi-color Smooth Shower Hose Extrusion Line for Premium PVC Braided Hoses

High-Precision Triple-Layer Co-Extrusion for Premium Matte & Metallic Finishes.

  • Cross-Layer Adhesion: Triple-layer co-extrusion process ensures molecular bonding between the inner tube, reinforcement layer, and outer cover to prevent delamination during thermal cycling.
  • Surface Consistency: Specialized screw geometries with mixing heads eliminate flow lines and carbonization, producing a uniform surface for ink coating or metallic film transfer.
  • Burst Pressure Integrity: 24-carrier high-density braiding with synchronized tension control ensures the hose meets international pressure ratings for bathroom fixtures.
  • Process Synchronization: Integrated ABB 580 drive architecture maintains constant linear speed across all stages, preventing wall thickness fluctuations.
  • Mechanical Precision Cutting: Delta servo-driven fly-cutter with encoder feedback provides burr-free ends and consistent lengths for direct downstream assembly.

Smooth Shower Hose Extrusion Line Configuration (Core Modules)

The following modules represent the core functional units of the production line; auxiliary components and standard accessories are omitted here for clarity but are fully detailed in the formal technical proposal.

single screw extruder main PLC system by Jinxin extruder
CO-EXTRUSION SYSTEM

PVC Extrusion Units (Scalable 3-Unit System)

  • Extruder Configuration: Scalable 3-unit co-extrusion system custom-configured to match specific hose diameters, wall thicknesses, and target output requirements.
  • Core Drive & Control: Siemens Beide motor + ABB high-performance inverter, controlled by WECON PLC + touchscreen for coordinated speed and temperature operation.
  • Screw Engineering: Application-specific PVC screws featuring hard chrome plating and dedicated mixing zones to ensure complete melt homogenization and a defect-free surface.
  • Thermal Management: Multi-zone precision heating (typically 8 zones per unit) utilizing Fotek solid-state relays and independent stainless steel cooling blowers for stable melt temperature control.
water cooling tank
COOLING & CALIBRATION

Stainless Steel Cooling Tanks (2 Sets)

  • Process Integration: Positioned immediately after each extrusion stage to rapidly stabilize the tube profile and lock in dimensional tolerances.
  • Construction: Full SUS304 stainless steel tanks designed for long-term corrosion resistance and easy maintenance.
  • Precision Alignment: Features 3-axis manual adjustment (Height, Lateral, Longitudinal) to ensure the cooling path is perfectly centered with the extrusion die.
  • Hydraulic System: High-flow stainless steel centrifugal pumps provide consistent water circulation for uniform heat dissipation.
Braiding machine for PVC Braided Hose Extrusion Line
BRAIDING TECHNOLOGY

24-Carrier High-Speed Braiding Machine

  • Mechanical Structure: Precision-machined aluminum main disc with 24 stainless steel bobbins and 4 dedicated tension-reinforcement bobbins.
  • Tension Management: Individual mechanical tension adjusters on each bobbin ensure the reinforcement layer is applied uniformly without distorting the inner tube.
  • Synchronization: Braiding pitch is electronically geared to the line speed via the ABB-driven PLC system to maintain structural consistency.
  • Build Quality: Stainless-steel protective cover reduces airflow disturbance for steadier yarn routing.
servo flying cutting machine with haul off
TRACTION & PRECISION CUTTING

Synchronized Haul-off & Servo Cutting

  • Material: SUS304 Stainless Steel (Corrosion Resistant)
  • Method: 360° Spray Cooling (Uniform Coverage)
  • Adjustment: Manual (Height, Left & Right)
  • Design: Centralized Drainage System
Dual-Shaft Winder
WINDING SYSTEM (OPTIONAL)

Dual-Shaft Automatic Winder

  • Operation: Features dual shafts that can operate independently for continuous, non-stop production of bulk hose rolls.
  • Tension Management: Equipped with 5KG magnetic powder clutches and automatic tension controllers to prevent tube deformation during winding.
  • Precision: Integrated level-winders (traversing units) ensure neat and uniform layering of the hose on the reel.
HOT STAMP MACHINE
METALLIC FINISHING (OPTIONAL)

4-Head Thermal Transfer Unit

  • Process: Designed for 360° circumferential application of metallic foils or decorative films onto the round hose profile.
  • Quad-Axis Synchronization: Features four independent heating groups and four 25W drive motors to ensure uniform film tension and precise seam alignment.
  • Power Compatibility: All electrical components and heating elements are configurable to local industrial voltage and frequency standards (e.g., 220V/380V/415V).
  • Integration: Capable of processing speeds up to 4 m/min, fully synchronized with the main extrusion line for seamless finishing.

Ready to Configure Your Smooth Shower Hose Extrusion Line?

For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.

Go to Detailed Request Form ↓

Engineering for Aesthetic Consistency and Pressure Stability

Jinxin provides technical guidance beyond the equipment itself, focusing on the practical challenges of high-end smooth shower hose production:

1
Smooth-Touch Surface

We optimize mold design and layer distribution to fully encapsulate the reinforcement yarn.

This ensures a smooth-touch surface while maintaining specified ID/OD, eliminating the textured or “bumpy” feel of standard braided hoses.

2
Ink-Free Color Solutions

We provide masterbatch-based color guidance for customers who cannot import liquid inks due to chemical export restrictions.

This allows you to achieve vibrant, compliant colors without the need for complex ink-coating processes.

3
Material & Hardness Advice

PVC compound mismatch is a common cause of production instability.

We advise on Shore hardness selection for each layer to ensure the ideal balance between hose flexibility and high-pressure burst resistance.

4
Tension-Neutral Handling

Our synchronized haul-off and winding units maintain neutral tension to prevent dimensional distortion.
This ensures the hose retains its circularity and length accuracy without internal stress or unnecessary stretching during production.

Why Manufacturers & Procurement Leaders Choose Jinxin

Bonding integrity under thermal cycling is a result of material compatibility and melt pressure control. Drawing from our extensive experience in supplying lines for high-standard appliance inlet hoses (which face similar rigorous hot/cold tests), we provide a total solution.

This includes expert guidance on Shore hardness matching between the three PVC layers and the use of high-compression screw designs to ensure the yarn is fully encapsulated at the molecular level.

We don’t just sell the machine; we provide the specific extrusion parameters and material advice needed to ensure your hose acts as a single, inseparable unit under pressure.

While any heat-transfer process on a round tube involves a physical seam, our 4-axis synchronization system ensures precise film alignment.

By controlling the tension and contact pressure of the four transfer heads, we minimize seam visibility to meet the strict aesthetic acceptance criteria of high-end bathroom hardware brands.

We provide a masterbatch-based color solution as an alternative to liquid ink coating. By optimizing the masterbatch ratio in the outer layer, we can achieve specific matte or vibrant color effects.

This “ink-free” approach bypasses chemical import restrictions while ensuring consistent color depth and UV stability

We provide a starter set of common wear parts. Typical usage can cover 2–3 years depending on operating conditions.

For repeat orders, we can supply the same parts and the customer covers freight. We select commonly available brands so buyers can source locally in many overseas markets.

Supplier to Global Leaders

Jinxin extruders operate inside the factories of top international groups. We pass their rigorous Vendor Audits—bringing enterprise-grade reliability to your plant. (Client names protected by NDA).

Factory Direct

No middlemen. We own the Software Source Codes & Mechanical Drawings, ensuring lifetime support for upgrades.

CE Certified & Tax-Saving Support

CE Certified equipment. We configure the line to meet your target pipe standards (e.g., ISO 15874) upon request. We also provide Certificate of Origin to help minimize your import duties.

Dedicated to Single Screw Extrusion Since 2012

Jinxin focuses exclusively on single-screw technology. This specialized focus allows us to refine machine stability and output efficiency to the absolute highest standard across our entire range of extrusion lines.

We deliver enterprise-grade equipment that passes the rigorous audits of international groups. Whether you are a startup or an industry giant, we combine precision engineering with factory-direct value, empowering your production to scale without compromise.

20+ Countries
Export Destinations
100+ Lines
Running Successfully Worldwide
14+years
Focused on Single Screw Extrusion

Trusted by Manufacturers Serving Global Brands

  • Our washing machine inlet hoses passed the pressure and durability testing required by a leading global home appliance brand. The braiding density and layer bonding from Jinxin’s line gave us the consistency we needed for appliance-grade approval.
    Anatomy of a braided hose pipe used for washing machine inlet pipe
    Korean-invested PVC braided hose manufacturer
    Thailand
  • Our Mexico facility achieved stable production on the first run using Jinxin’s startup parameters. The TPE tourniquet line met our group’s quality standards without additional commissioning — exactly what we needed for a smooth cross-border deployment.
    Medical grade TPE granules for extrusion of latex-free tourniquets and Esmark bandages
    U.S. multinational industrial group
    Mexico plant

Get Your Configuration-Based Quotation

Provide your production targets below. Our engineers will design the layout (P&ID) and calculate the precise factory-direct price for you.

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Contact Information

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Production Requirements

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Project Details

Factory Power Configuration

Crucial Step: Please confirm your facility’s industrial voltage. Accurate data ensures your machine motors are configured correctly for a zero-risk start.

Factory Power Supply (Crucial for Motor Configuration)

Please confirm with your electrician.