Multi-Color Smooth Shower Hose Extrusion Line for PVC Bathroom Hoses
High-Precision Triple-Layer Co-Extrusion for Matte, Silver & Metallic Finishes.
Smooth Shower Hose Extrusion Line Configuration (Core Modules)
The following modules represent the core functional units of the production line; auxiliary components and standard accessories are omitted here for clarity but are fully detailed in the formal technical proposal.
PVC Shower Hose Extrusion Units (Scalable 3-Unit System)
- Extruder Configuration: Scalable 3-unit co-extrusion system custom-configured to match specific hose diameters, wall thicknesses, and target output requirements.
- Core Drive & Control: Siemens Beide motor + ABB high-performance inverter, controlled by WECON PLC + touchscreen for coordinated speed and temperature operation.
- Screw Engineering: Application-specific PVC screws featuring hard chrome plating and dedicated mixing zones to ensure complete melt homogenization and a defect-free surface.
- Thermal Management: Multi-zone precision heating (typically 8 zones per unit) utilizing Fotek solid-state relays and independent stainless steel cooling blowers for stable melt temperature control.
Stainless Steel Cooling Tanks (2 Sets)
- Process Integration: Positioned immediately after each extrusion stage to rapidly stabilize the tube profile, lock in dimensional tolerances, and preserve outer-layer surface gloss.
- Construction: Full SUS304 stainless steel tanks designed for long-term corrosion resistance and easy maintenance.
- Precision Alignment: Features 3-axis manual adjustment (Height, Lateral, Longitudinal) to ensure the cooling path is perfectly centered with the extrusion die.
- Hydraulic System: High-flow stainless steel centrifugal pumps provide consistent water circulation for uniform heat dissipation.
24-Carrier High-Speed Braiding for Shower Hose Production
- Mechanical Structure: Precision-machined aluminum main disc with 24 stainless steel bobbins and 4 dedicated tension-reinforcement bobbins.
- Tension Management: Individual mechanical tension adjusters on each bobbin ensure the reinforcement layer is applied uniformly without distorting the inner tube.
- Synchronization: Braiding pitch is electronically geared to the line speed via the ABB-driven PLC system to maintain structural consistency.
- Build Quality: Stainless-steel protective cover reduces airflow disturbance for steadier yarn routing.
Synchronized Haul-off & Servo Cutting
- Traction: 2 sets of dual-motor flat-belt haul-offs with ABB 580 inverters provide slip-free, constant-tension pulling across all line stages.
- Cutting System: Delta servo-driven fly-cutter with encoder feedback for high-speed, square-cut precision.
- Efficiency: Delivers assembly-ready lengths with minimized material scrap, controlled directly via the HMI.
Dual-Shaft Automatic Winder
- Operation: Features dual shafts that can operate independently for continuous, non-stop production of bulk hose rolls.
- Tension Management: Equipped with 5KG magnetic powder clutches and automatic tension controllers to prevent tube deformation during winding.
- Precision: Integrated level-winders (traversing units) ensure neat and uniform layering of the hose on the reel.
Multi-Color Metallic Finish Unit (4-Head Thermal Transfer)
- Process: Designed for 360° circumferential application of metallic foils or decorative films onto the round hose profile.
- Quad-Axis Synchronization: Features four independent heating groups and four 25W drive motors to ensure uniform film tension and precise seam alignment.
- Line Integration: Processing speeds up to 4 m/min, fully synchronized with the main extrusion line; all electrical components configurable to local voltage standards (220V/380V/415V).
Engineering for Aesthetic Consistency and Pressure Stability
Jinxin provides technical guidance beyond the equipment itself, focusing on the practical challenges of high-end smooth shower hose production:
We optimize mold design and layer distribution to fully encapsulate the reinforcement yarn.
This ensures a smooth-touch surface while maintaining specified ID/OD, eliminating the textured or “bumpy” feel of standard braided hoses.
We provide masterbatch-based color guidance for customers who cannot import liquid inks due to chemical export restrictions.
This allows you to achieve vibrant, compliant colors without the need for complex ink-coating processes.
PVC compound mismatch is a common cause of production instability.
We advise on Shore hardness selection for each layer to ensure the ideal balance between hose flexibility and high-pressure burst resistance.
Our synchronized haul-off and winding units maintain neutral tension to prevent dimensional distortion.
This is critical for smooth shower hose, where even minor ovality is visible on the finished product’s metallic surface.
Ready to Configure Your Smooth Shower Hose Extrusion Line?
For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.
Why Manufacturers & Procurement Leaders Choose Jinxin
Factory-Accepted Before Shipping
We don’t just check mechanical movement—we run full-load production trials before shipment.
- Dimensional Verification: We run the line to prove the mold delivers your exact pipe dimensions and tolerances.
- The “Start-Up Recipe”: We record the successful processing parameters (temperatures, speeds) used during the trial. You receive this Data Sheet to skip the guesswork and start production immediately.
- Material Calibration: Using special material? We recommend shipping your raw material to us for testing. We calibrate the machine to your reality, ensuring precision from start.
Transparent, Line-by-Line Quoting
Your quotation isn’t a vague summary. It is a line-by-line manifest listing every equipment component and brand (e.g., Siemens, ABB), ensuring the hardware matches the promise.
- Detailed Configuration List: Every motor, inverter, tank, and controller is listed by brand and model.
- Clear Service Options: On-site installation and training are quoted as a distinct, transparent line item—no surprise fees later.
- The “Final” Price: No hidden add-ons. What you sign is what you pay.
Global-Service Component Strategy
We strictly implement a “Service-Ready” Component Strategy to ensure your supply chain security.
- Tier 1 Global Giants: For core drives and motors, we use Siemens, ABB, RKC and Omron—available in almost any industrial city worldwide.
- Proven International Brands: For controls and electrics, we select brands like WECON and CHINT, which have established distributor networks across major markets.
- Result: Whether it’s a premium drive or a standard relay, verified quality and convenient maintenance are guaranteed.
Trust Credentials
A majority of our international clients expand their capacity with us — an indicator of long-term reliability.
We configure the line to meet your target hose specifications and end-user testing requirements upon request. We also provide Certificate of Origin to help minimize your import duties.
Trusted by Manufacturers Serving Global Brands
“Importing liquid ink for hose coating wasn’t possible due to local chemical restrictions. Jinxin’s team traveled with us to a compounding facility and helped us select the right PVC hardness and color masterbatch for the outer layer.
The result — we eliminated the painting step entirely and achieve the finish through extrusion alone. We’ve since developed over a dozen color variants on our own.”
We sourced three different shower hose lines before contacting Jinxin. The main issue was always seam lines on the metallic film after thermal transfer.
Their 4-head unit finally gave us full 360° coverage with no visible overlap. Our export buyers in Europe accepted the samples on the first round.
Smooth Shower Hose Extrusion Line — Technical Q&A
Get Your Configuration-Based Quotation
Provide your Smooth Shower Hose Extrusion Line targets below. Our engineers will design the layout (P&ID) and calculate the precise factory-direct price for you.
Only fill in what you know — our engineers will follow up on any missing details. Most fields are optional.
