PVC Braided Hose Extrusion Line

FFiber reinforced hose production line for garden hose, washing machine inlet hose, and industrial water delivery applications.

  • Appliance-Grade Layer Bonding: Cross-head die design with controlled heating stages ensures strong PVC-to-yarn adhesion — no delamination under pressure.
  • Smooth Surface Finish: Precision mold engineering delivers a professional tactile surface where the braiding pattern is invisible to touch.
  • PLC-Synchronized Braiding: ABB 580 inverter-based speed coordination keeps braiding pitch consistent across the full output range.

PVC Fiber Reinforced Hose Extrusion Line: Core Modules

Each module is engineered to work as a synchronized PVC braided hose production line — from pellet feeding to finished coil.

single screw extruder main PLC system by Jinxin extruder
CORE EXTRUSION SYSTEM

SJ Series PVC Extruders (Multi-Stage Configuration)

  • Core Drive & Control: Siemens Beide motor + ABB inverter, controlled by WECON PLC + touchscreen for coordinated speed and temperature operation.
  • Screw & Barrel: PVC-specific screw with nitrided treatment and hard chrome plating for wear resistance and stable melt quality.
  • Heating: FOTEK SSR Control
  • Multi-Extruder Configuration: Up to 3 SJ series extruders in sequence — one per PVC layer, applied stage by stage for fiber reinforced hose production.
water cooling tank
COOLING & SIZING

Precision Water Cooling Sizing Tank

  • Material: Stainless steel tank body with integrated water circulation pump.
  • Adjustability: 3D manual adjustment (front/back, left/right, up/down) for die-to-tank alignment.
  • Sizing Logic: Cooling and sizing setup configured to support stable ID/OD control; vacuum sizing can be applied for soft compounds and thin-wall hose.
  • Hose Format Support: Tank length and cooling intensity matched to your target hose diameter and wall thickness.
Braiding machine for PVC Braided Hose Extrusion Line
REINFORCEMENT SYSTEM

High-Speed PVC Hose Braiding Machine

  • Build Quality: Stainless-steel protective cover reduces airflow disturbance for steadier yarn routing.
  • Tension Management: Mechanical tension adjuster for uniform wrapping.
  • Drive System: Dual-motor structure (1.1 kW, 6-pole) with 5.5 kW ABB 580 series high-performance inverter control.
  • Control Integration: Speed matching adjustment available on the main PLC touchscreen.
  • Application Range: Application Range: Covers PVC yarn braided hose extrusion from garden hose to industrial hose, 8–50mm ID.
new haul off
DOWNSTREAM STABILITY

Dual-Motor Multi-Belt Haul-off Unit

  • Pulling Stability: Multi-belt contact with adjustable pressure to reduce deformation on soft reinforced hose.
  • Operation: Speed parameters controlled via the main PLC touchscreen.
  • Design: Belt layout optimized for reinforced PVC hose handling and stable pulling.
servo flying cutting machine with haul off
PRECISION CUTTING

Cutting System (Project-Configured)

  • Drive System: Servo-driven cutting option for stable cutting at production speed.
  • Control: PLC-based control with operator-friendly settings.
  • Integration: Can be integrated with downstream conveying and counting functions as required.
Dual-Shaft Winder
FINAL COLLECTION

Winding / Coiling Unit (Project-Configured)

  • Tension Control: Tension-controlled winding option for neat coils and consistent packaging.
  • Level Wind: Level-wind option for even distribution across the spool.
  • Length Management: Meter counting and alarm options for roll-length management.

PVC Braided Pipe Extrusion Line: Output Stability & Surface Quality

Jinxin focuses on three practical controls for stable reinforced PVC hose extrusion:

1
Smooth-Touch Surface

Standard braided hoses can feel the yarn on the surface.

We adjust mold design and layer wall distribution while keeping the specified ID/OD, so the yarn is fully covered and the hose feels smooth by touch.

2
Material & Hardness Guidance

PVC compound mismatch (especially Shore hardness) is a common cause of instability.

We advise on material direction and hardness selection to match your application and pressure requirements.

3
Downstream Handling

With coordinated haul-off, cutting, and winding tension, the hose is handled without unnecessary stretching or deformation during the final stages of production.

Ready to Configure Your PVC Braided Hose Extrusion Line?

For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.

Go to Detailed Request Form ↓

Why Manufacturers & Procurement Leaders Choose Jinxin

Factory-Accepted Before Shipping

We don’t just check mechanical movement—we run full-load production trials before shipment.

  • Dimensional Verification: We run the line to prove the mold delivers your exact pipe dimensions and tolerances.
  • The “Start-Up Recipe”: We record the successful processing parameters (temperatures, speeds) used during the trial. You receive this Data Sheet to skip the guesswork and start production immediately.
  • Material Calibration: Using special material? We recommend shipping your raw material to us for testing. We calibrate the machine to your reality, ensuring precision from start.

Transparent, Line-by-Line Quoting

Your quotation isn’t a vague summary. It is a line-by-line manifest listing every equipment component and brand (e.g., Siemens, ABB), ensuring the hardware matches the promise.

  • Detailed Configuration List: Every motor, inverter, tank, and controller is listed by brand and model.
  • Clear Service Options: On-site installation and training are quoted as a distinct, transparent line item—no surprise fees later.
  • The “Final” Price: No hidden add-ons. What you sign is what you pay.

Global-Service Component Strategy

We strictly implement a “Service-Ready” Component Strategy to ensure your supply chain security.

  • Tier 1 Global Giants: For core drives and motors, we use Siemens, ABB, RKC and Omron—available in almost any industrial city worldwide.
  • Proven International Brands: For controls and electrics, we select brands like WECON and CHINT, which have established distributor networks across major markets.
  • Result: Whether it’s a premium drive or a standard relay, verified quality and convenient maintenance are guaranteed.

Trust Credentials

60% Global Repurchase Rate

A majority of our international clients expand their capacity with us — an indicator of long-term reliability.

CE Certified & Tax-Saving Support

We configure the line to meet your target hose specifications and end-user testing requirements upon request.

Also provide Certificate of Origin to help minimize your import duties.

What Our Clients Say

  • Our washing machine inlet hoses need to pass Tier-1 appliance maker pressure testing.

    The line Jinxin configured met the burst pressure and dimensional requirements — we passed acceptance on the first submission.
    Anatomy of a braided hose pipe used for washing machine inlet pipe
    Appliance Hose Manufacturer
    Thailand
  • With our previous line, you could feel the yarn through the outer layer. Jinxin’s mold design solved that — the surface is completely smooth.

    We also compound our own PVC pellets in-house, and they calibrated the machine to our material before shipping.
    garden hose samples
    Reinforced Hose Manufacturer
    Malaysia

Frequently Asked Questions — PVC Braided Hose Extrusion Line

The standard configuration produces a 2-layer hose — inner PVC tube + outer PVC coating with yarn braiding in between.

A third extruder can be added for 3-layer construction where a thicker protective wall or higher burst pressure is needed.

It depends on your target hose spec. For reference, a typical washing machine inlet hose (ID 9.5mm / OD 15.4mm, polyester yarn braided) runs at 10–13 m/min on our line. Larger diameter and thicker wall hose runs slower.

A PVC garden hose extrusion machine setup is configured differently from an appliance hose line, so we match the screw, die, and braider to your target product range. Contact us with your hose spec for specific output data.

Usually it’s a wall thickness distribution problem, not a braiding problem. Yarn braiding compresses the inner tube and adds its own thickness — if the die isn’t sized to compensate, the outer layer ends up too thin over the braid peaks.


We manufacture our own dies and reverse-calculate mandrel/bushing dimensions layer by layer, so the yarn is fully covered while the final OD/ID stays within your spec.

Yes. Many manufacturers compound their own soft PVC pellets with in-house additives.


Because plasticizer ratios and stabilizer types affect melt behavior, we recommend shipping your material to our factory before delivery. We run a trial extrusion on your compound and calibrate the temperature profile and haul-off speed accordingly — so your PVC reinforced hose extrusion machine is tuned to your material, not a textbook recipe.

Interlayer delamination on a PVC fiber hose extrusion line usually comes from one of four causes:

1. Inner tube formulation problem. Too much external lubricant or insufficient bonding additives in the PVC compound weakens adhesion to the outer layer.

2.Outer die is oversized. If the outer layer die gap is too large relative to the braided inner tube, the PVC melt doesn’t press firmly against the substrate.

3. Outer layer melt temperature too low. Cold melt doesn’t fuse properly with the inner tube surface, creating a weak interface that separates under pressure or flexing.

4. Air trapped between layers. If the space between inner tube and outer die isn’t evacuated, air pockets prevent full surface contact. We solve this by applying vacuum at the outer coating die to pull air out before the outer layer is applied.

Yes. Low-twist yarn can flatten under braiding tension, reducing its reinforcement effectiveness and weakening burst pressure. We recommend yarn specs based on your target hose pressure rating and braiding pitch to avoid this.

Get Your Configuration-Based Quotation

Provide your PVC Braided Hose Extrusion Line targets below. Our engineers will design the layout (P&ID) and calculate the precise factory-direct price for you.

Only fill in what you know — our engineers will follow up on any missing details. Most fields are optional.

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Detailed Form

Contact Information

Only fill in what you know — our engineers will follow up on any missing details. Fields marked * are required, everything else is optional.

Production Requirements

Help us understand your production goals. The more specific you are, the more accurate our technical solution will be.

Project Details

Factory Power Configuration

Crucial Step: Please confirm your facility's industrial voltage. Accurate data ensures your machine motors are configured correctly for a zero-risk start.

Factory Power Supply (Crucial for Motor Configuration)

Please confirm with your electrician.