PVC Braided Hose Extrusion Line (Fiber Reinforced)

Tier-1 grade extrusion lines for high-pressure braided hoses, featuring advanced mold logic for a smooth, professional finish.

  • Appliance-Grade Performance: Proven production logic used by Tier-1 suppliers for high-pressure washing machine inlet hoses.
  • Smooth Surface Finish (No Yarn Feel): Mold engineering delivers a smooth tactile surface where the braiding is not felt by touch.
  • Material–Process Matching: Guidance on PVC Shore hardness and yarn selection to match the reinforced hose structure and target performance.
  • Layer Adhesion Control: Cross-head die design and controlled heating stages are used to improve bonding between PVC layers and reinforcement yarn.
  • PLC Speed Matching: PLC-based speed coordination with ABB 580 inverters helps keep braiding pitch consistent and output stable.

PVC Braided Hose Extrusion Line Configuration (Core Modules)

Key modules and control elements used to build 2–3 layer reinforced PVC hose with stable output and a smooth surface finish.

single screw extruder main PLC system by Jinxin extruder
CORE EXTRUSION SYSTEM

Primary & Secondary SJ Series Extruders

  • Core Drive & Control: Siemens Beide motor + ABB high-performance inverter, controlled by WECON PLC + touchscreen for coordinated speed and temperature operation.
  • Screw & Barrel: PVC-specific screw with nitrided treatment and hard chrome plating for wear resistance and stable melt quality.
  • Heating: FOTEK SSR Control
water cooling tank
COOLING & SIZING

Precision Water Cooling Sizing Tank

  • Material: Stainless steel tank body with integrated water circulation pump.
  • Adjustability: 3D manual adjustment (front/back, left/right, up/down) for die-to-tank alignment.
  • Sizing Logic: Cooling and sizing setup configured to support stable ID/OD control; vacuum sizing can be applied for soft compounds and thin-wall hose.
Braiding machine for PVC Braided Hose Extrusion Line
REINFORCEMENT SYSTEM

High-Speed Rotary Braiding Machine

  • Build Quality: Stainless-steel protective cover reduces airflow disturbance for steadier yarn routing.
  • Tension Management: Mechanical tension adjuster for uniform wrapping.
  • Drive System: Dual-motor structure (1.1 kW, 6-pole) with 5.5 kW ABB 580 series high-performance inverter control.
  • Control Integration: Speed matching adjustment available on the main PLC touchscreen.
new haul off
DOWNSTREAM STABILITY

Dual-Motor Multi-Belt Haul-off Unit

  • Pulling Stability: Multi-belt contact with adjustable pressure to reduce deformation on soft reinforced hose.
  • Operation: Speed parameters controlled via the main PLC touchscreen.
  • Design: Belt layout optimized for reinforced PVC hose handling and stable pulling.
servo flying cutting machine with haul off
PRECISION CUTTING

Cutting System (Project-Configured)

  • Drive System: Servo-driven cutting option for stable cutting at production speed.
  • Control: PLC-based control with operator-friendly settings.
  • Integration: Can be integrated with downstream conveying and counting functions as required.
Dual-Shaft Winder
FINAL COLLECTION

Winding / Coiling Unit (Project-Configured)

  • Tension Control: Tension-controlled winding option for neat coils and consistent packaging.
  • Level Wind: Level-wind option for even distribution across the spool.
  • Length Management: Meter counting and alarm options for roll-length management.

Engineering for Stable Output and Smooth Surface

Jinxin focuses on three practical controls for reinforced PVC hose production:

1
Smooth-Touch Surface

Standard braided hoses can feel the yarn on the surface.
We adjust mold design and layer wall distribution while keeping the specified ID/OD, so the yarn is fully covered and the hose feels smooth by touch.

2
Material & Hardness Guidance

PVC compound mismatch (especially Shore hardness) is a common cause of instability. We advise on material direction and hardness selection to match your application and pressure requirements.

3
Downstream Handling

With coordinated haul-off, cutting, and winding tension, the hose is handled without unnecessary stretching or deformation during the final stages of production.

Ready to Configure Your PVC Braided Hose Extrusion Line?

For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.

Go to Detailed Request Form ↓

Why Manufacturers & Procurement Leaders Choose Jinxin

The braider is controlled by ABB 580 series inverters, and speed matching is adjusted on the main PLC touchscreen.

With mechanical tension adjustment and a stainless-steel cover to reduce airflow disturbance, the wrapping stays uniform during production.

Three inputs matter most: PVC compound hardness, formulation consistency (including plasticizer system), and yarn quality. If the compound is too soft, stability and layer bonding become harder to control.

Yarn twist is also important—low twist can flatten under braiding and reduce reinforcement effectiveness. We provide material direction guidance and recommend suitable yarn specs based on reinforced hose production experience.

We run a pre-shipment trial and record key settings (temperature zones and speed settings).

We also provide produced hose samples for your confirmation, with FAT/acceptance items defined per project. This line is used by Tier-1 suppliers producing washing machine inlet hoses for global appliance supply chains

We provide a starter set of common wear parts. Typical usage can cover 2–3 years depending on operating conditions.

For repeat orders, we can supply the same parts and the customer covers freight. We select commonly available brands so buyers can source locally in many overseas markets.

Yes. The double-station winder supports tension control and level-wind distribution to match different spool sizes and target coil length requirements.

Supplier to Global Leaders

Jinxin extruders operate inside the factories of top international groups. We pass their rigorous Vendor Audits—bringing enterprise-grade reliability to your plant. (Client names protected by NDA).

Factory Direct

No middlemen. We own the Software Source Codes & Mechanical Drawings, ensuring lifetime support for upgrades.

CE Certified & Tax-Saving Support

CE Certified equipment. We configure the line to meet your target pipe standards (e.g., ISO 15874) upon request. We also provide Certificate of Origin to help minimize your import duties.

Dedicated to Single Screw Extrusion Since 2012

Jinxin focuses exclusively on single-screw technology. This specialized focus allows us to refine machine stability and output efficiency to the absolute highest standard across our entire range of extrusion lines.

We deliver enterprise-grade equipment that passes the rigorous audits of international groups. Whether you are a startup or an industry giant, we combine precision engineering with factory-direct value, empowering your production to scale without compromise.

20+ Countries
Export Destinations
100+ Lines
Running Successfully Worldwide
14+years
Focused on Single Screw Extrusion

Get Your Configuration-Based Quotation

Provide your production targets below. Our engineers will design the layout (P&ID) and calculate the precise factory-direct price for you.

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Contact Information

Please provide your business contact details so our engineers can address your proposal correctly.

Production Requirements

Help us understand your production goals. The more specific you are, the more accurate our technical solution will be.

Project Details

Factory Power Configuration

Crucial Step: Please confirm your facility’s industrial voltage. Accurate data ensures your machine motors are configured correctly for a zero-risk start.

Factory Power Supply (Crucial for Motor Configuration)

Please confirm with your electrician.