TPE Tourniquet Extrusion Machine (also for Esmarch/Esmark Elastic Bandage)

High-precision TPE tourniquet extrusion for medical bands and Esmark bandages. A versatile 3-unit system featuring adjustable calendering, slitting, and perforation for spec-consistent rolls.

  • Validated Material Synergy: Eliminate tackiness and breakage risks using Jinxin’s pre-tested, medical-grade TPE compounds—proven in long-term client production.
  • Sheet-to-Band Conversion: One TPE sheet slit into multiple medical band strips
  • TPE Stretch-Defect Control: Dancer-buffered tension system for intermittent cutting stability
  • FAT with Recorded Baseline: 9-zone temperature record + thickness/width/cut-format checks (agreed method)
  • Reliability: Genuine, reputable electrical components selected by suitability (e.g., ABB, RKC)

3-Unit Configuration for TPE Tourniquet Extrusion Line

To ensure stable production of sensitive TPE materials, this line is divided into three specialized units that handle everything from raw material melting to the final perforated roll.

the main extruder of TPE tourniquet extrusion line
Extrusion Core

High-Stability Extrusion Station

  • Drive System: Siemens Beide motor with ABB 580 series high-performance inverter.
  • Drive: Direct Coupling (No Belts, Maintenance-Free)
  • FAT with 9-Zone Thermal Baseline: We record the precise 9-zone temperature profile required to prevent TPE degradation, providing you a “golden recipe” for consistent thickness and surface quality. 
Water cooling tank with roller of TPE tourniquet extrusion machine
FORMING & COOLING

2-Roll Calendering & Cooling Station

  • Precision Calendering: Two-roll press system allows users to manually adjust the sheet to the exact target thickness.
  • Anti-Stick Technology: Rollers are Teflon-coated with internal water cooling to handle high-oil TPE formulas without sticking.
  • Cooling Path: Stainless steel water tank with an independent motor and ABB inverter.
  • Interchangeable Surface Rollers: We provide a choice of smooth or textured (patterned) calendering rollers. To produce both standard smooth bands and anti-slip textured tourniquets
cutting machine of TPE tourniquet extrusion machine
CONVERTING & BUFFERING

Slitting & Perforation Cutting Station

  • W-Path Swing Arms: A 4-arm Dancer Arm buffer system that absorbs tension fluctuations, ensuring the elastic TPE is never stretched or deformed.
  • Precision Slitting: Adjustable pneumatic slitting blades to divide the wide sheet into multiple tourniquets or wide Esmarch bandages.
  • Point-Link Perforation: Computer-controlled cutting with encoder for fixed-length accuracy; produces professional “pull-and-tear” rolls with length-arrival alarms.

Ready to Configure Your TPE Tourniquet Extrusion Line?

For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.

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Why Manufacturers & Procurement Leaders Choose Jinxin

Elastic deformation is the #1 cause of rejected medical bands. Our W-path Swing Arm system is a tension-absorption insurance policy. It decouples the constant extrusion speed from the intermittent cutting action. This ensures that the material is in a “relaxed” state when it is slit and perforated.

TPE has a very narrow processing window. Standard systems often have “hot spots” that degrade the material. Our 9-zone system allows for a much finer thermal gradient, ensuring the material is heated gradually.

This preserves the TPE’s molecular structure, resulting in better rebound and a more consistent surface finish.

We eliminate this uncertainty through our Material-Machine Synergy. Jinxin has already identified and validated specific TPE grades that are proven to produce medical bands with superior elasticity, a dry-touch surface, and excellent aesthetics.

If you struggle to source the right compound locally, we can provide the exact material used during your machine’s FAT to ensure immediate production success.

[Explore our Validated TPE Compounds for Extrusion →]

Risk: Production Stoppage

Solution: We strictly implement a “Service-Ready” Component Strategy to ensure your supply chain security.

  • Tier 1 Global Giants: For core drives and motors, we use Siemens , ABB, RKC and Omron. You can find replacements in almost any industrial city worldwide.
  • Proven International Brands: For controls and electrics, we select brands like WECON and CHINT. These are not obscure local parts; they are successful global exporters with established distributor networks and local support branches across major markets.
  • Result: Whether it’s a premium drive or a standard relay, verified quality and convenient maintenance are guaranteed.
  • Additionally, we include a starter kit of essential wear parts (such as ssr and heating elements) with every shipment to ensure you have immediate replacements on hand for routine maintenance.

Supplier to Global Leaders

Jinxin extruders operate inside the factories of top international groups. We pass their rigorous Vendor Audits—bringing enterprise-grade reliability to your plant. (Client names protected by NDA).

Factory Direct

No middlemen. We own the Software Source Codes & Mechanical Drawings, ensuring lifetime support for upgrades.

CE Certified & Tax-Saving Support

CE Certified equipment. We configure the line to meet your target pipe standards (e.g., ISO 15874) upon request. We also provide Certificate of Origin to help minimize your import duties.

Dedicated to Single Screw Extrusion Since 2012

Jinxin focuses exclusively on single-screw technology. This specialized focus allows us to refine machine stability and output efficiency to the absolute highest standard across our entire range of extrusion lines.

We deliver enterprise-grade equipment that passes the rigorous audits of international groups. Whether you are a startup or an industry giant, we combine precision engineering with factory-direct value, empowering your production to scale without compromise.

20+ Countries
Export Destinations
100+ Lines
Running Successfully Worldwide
14+years
Focused on Single Screw Extrusion

Get Your Configuration-Based Quotation

To provide an accurate quote for your TPE tourniquet extrusion line, please provide:

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Contact Information

Please provide your business contact details so our engineers can address your proposal correctly.

Production Requirements

Help us understand your production goals. The more specific you are, the more accurate our technical solution will be.

Project Details

Factory Power Configuration

Crucial Step: Please confirm your facility’s industrial voltage. Accurate data ensures your machine motors are configured correctly for a zero-risk start.

Factory Power Supply (Crucial for Motor Configuration)

Please confirm with your electrician.