Custom Plastic Profile Extrusion Line

A modular extrusion platform tailored to your polymer—TPU, PP, PE, PVC, or ABS. Specialized in Co-extrusion (Dual-color / Soft-Hard) and precision sizing routes to match your most complex profile designs.

  • Multi-Material Customization: We engineer the screw and torque profile specifically for your resin, from high-elastic TPU to high-shrinkage PP.
  • Co-Extrusion: Dual-color and soft + rigid PVC co-extrusion structures (product-dependent).
  • Sizing Strategy: Free-sizing direct-to-water cooling or vacuum calibration (selected by profile geometry).
  • FAT Planning: FAT checks and acceptance criteria defined from the agreed drawing, material, and appearance standard.
  • Modular Downstream: Custom-shaped haul-off pads and material-specific cutting (Saw/Rotary/Guillotine).
  • Reliability: Genuine, reputable electrical components selected by suitability (e.g., Siemens, ABB, OMRON, RKC)

Engineering Your Success: The Single-Screw Customization Process

Jinxin Extruder configures each profile line from your drawing, material grade, and acceptance criteria—rather than offering a “standard” setup. Our engineering workflow aligns screw design, die/tooling, and downstream modules to your geometry, surface target, and shape stability needs. (PVC is supported as pelletized compound only.)

Material Behavior Review

Confirm resin type and processing window (PVC compound / PP / PE / TPU / ABS) to define the screw design approach and stable melt delivery.

Profile Die & Flow Balance

Tooling is designed around your cross-section and asymmetric wall thickness to support consistent flow and dimensional stability.

Downstream Module Selection

Choose free-sizing direct-to-water cooling or vacuum calibration, plus haul-off, cutting, and optional alignment modules based on profile rigidity and shape-lock priority.

Quick Links to Your Material Solutions

Plastic Profile Extrusion Line Components (Configured Module Library)

The modules below form the line, with final configuration varying by material, profile geometry, and sizing requirement; images are for reference only.

PC PMMA LED Cover Profile Extrusion Machine
EXTRUSION SYSTEM

High-Performance Single-Screw Extruder

  • Drive System: Siemens Beide + ABB ACS580 inverter with stable speed control for continuous profile extrusion.
  • Screw & Barrel: Material-driven screw design (configured) with process window matched to PVC compound / PP / PE / TPU / ABS.
  • Heating & Cooling: Solid state relay (SSR) heating control (FOTEK) with multi-zone temperature regulation for stable melt temperature.
coextruder of PC PMMA LED Tube Extrusion Machine
CO-EXTRUSION PLATFORM (OPTIONAL)

Co-Extruder Unit (Optional / Configured)

  • Extruder Module: Co-extruder (configured) with output matched to layer structure requirements (dual-color / cap layer / soft+rigid PVC).
  • Drive System: Standard motor + inverter (brand configured) with synchronized speed control for layer stability.
  • Integration: Line integration (configured) with mechanical + control interfaces aligned to the main extruder and tooling.
the pp pe profile extrusion tooling mold
TOOLING

Profile Die & Co-Extrusion Tooling (Custom-Designed)

  • Die Design: Custom profile die (configured) with flow paths engineered around your cross-section and wall thickness distribution.
  • Co-Extrusion Interface: Co-extrusion tooling (configured) for dual-color, cap layer, or soft+rigid PVC structures (product-dependent).
  • Flow Balance: Flow distribution design (configured) to support uniform melt delivery across layers and reduce interface instability (depends on material compatibility and settings).
Vacuum Tank of PC PMMA profile extrusion line
SIZING & COOLING

Sizing Options: Free-Sizing or Vacuum Calibration (Configured)

  • Free-Sizing Cooling: Direct-to-water cooling (configured) for profiles where surface appearance is contact-sensitive (profile-dependent).
  • Vacuum Sizing: Calibration tooling + vacuum tank (configured) for hollow/complex profiles requiring shape lock; multi-stage vacuum sizing can be configured for complex geometries.
  • Water & Vacuum Management: Cooling loop and vacuum stability (configured) with monitoring for consistent sizing performance (final setup depends on profile geometry and site utilities).
Haull off machien of PC PMMA profile extrusion line
HAUL-OFF

Precision Haul-Off / Traction Unit (Configured)

  • Traction Type: Belt/caterpillar haul-off (configured) matched to profile rigidity and surface sensitivity.
  • Speed Control: Synchronized speed control (configured) to reduce thickness fluctuation and dimensional drift.
  • Maintainability: Quick-adjust and access-friendly structure (configured) for routine cleaning and changeover.
Straightening and alignment devices
DUST-FREE & AUTOMATED

Straightening / Anti-Twist Correction (Optional / Configured)

  • Correction Module: Straightening and alignment devices (configured) for profiles prone to twist, bend, or camber.
  • Setup Logic: Adjustment method (configured) based on cross-section complexity and stability requirement.
  • Placement: Module placement (configured) after sizing/cooling according to product behavior.
PVC profile extrusion line
DOWNSTREAM

Cutting + Take-Off + Stacking (Configured)

  • Cutting Method: Cutting unit (configured) matched to material rigidity, wall thickness, and target length.
  • Handling: Take-off and stacking (configured) for stable handling without surface damage.
  • Layout Fit: Downstream layout (configured) based on plant space and packaging preference.
Industrial chiller
RECOMMENDED AUXILIARY

Air-Cooled Industrial Chiller

  • Function: Closed-Loop Water Cooling System
  • Advantage: No Civil Water Pool Needed
  • Install: Plug-and-Play Design
  • Result: Constant Temperature = Stable Pipe Size

Ready to Get a Quote for Your Plastic Profile Extrusion Line Configuration?

For quick questions or general price ranges, feel free to use the Quick Contact Sidebar on the right (or bottom on mobile).
However, for a precise configuration-based quotation and factory layout drawing, we recommend providing your specific requirements.

Go to Detailed Request Form ↓

Why Manufacturers & Procurement Leaders Choose Jinxin

Risk: Calibration Failure

Solution: We focus on Data Validation and Material Adaptability before shipment, not just mechanical running.

  • Dimensional Verification: We run the line to prove the mold delivers your exact pipe dimensions and tolerances.
  • The “Start-Up Recipe”: We record the successful processing parameters (temperatures, speeds) used during the trial. You receive this Data Sheet to skip the guesswork and start production immediately.
  • Material Calibration: Using special material? We recommend shipping your raw material to us for testing. We calibrate the machine to your reality, ensuring precision from start.

Risk: Budget overrun / scope disputes.

Solution: We believe in Total Transparency from the first quote.

  • Detailed Configuration List: Your quotation isn’t a vague summary. It is a line-by-line manifest listing every equipment component and brand (e.g., Siemens, ABB), ensuring the hardware matches the promise.
  • Clear Service Options: We ask upfront if you require on-site installation and training. This service is quoted as a distinct, transparent line item—giving you the flexibility to choose without surprise fees later.
  • The “Final” Price: No hidden add-ons. What you sign is what you pay.

Risk: Production Stoppage

Solution: We strictly implement a “Service-Ready” Component Strategy to ensure your supply chain security.

  • Tier 1 Global Giants: For core drives and motors, we use Siemens , ABB, RKC and Omron. You can find replacements in almost any industrial city worldwide.
  • Proven International Brands: For controls and electrics, we select brands like WECON and CHINT. These are not obscure local parts; they are successful global exporters with established distributor networks and local support branches across major markets.
  • Result: Whether it’s a premium drive or a standard relay, verified quality and convenient maintenance are guaranteed.

Supplier to Global Leaders

Jinxin extruders operate inside the factories of top international groups. We pass their rigorous Vendor Audits—bringing enterprise-grade reliability to your plant. (Client names protected by NDA).

Factory Direct

No middlemen. We own the Software Source Codes & Mechanical Drawings, ensuring lifetime support for upgrades.

CE Certified & Tax-Saving Support

CE Certified equipment. We configure the line to meet your target pipe standards (e.g., ISO 15874) upon request. We also provide Certificate of Origin to help minimize your import duties.

Dedicated to Single Screw Extrusion Since 2012

Jinxin focuses exclusively on single-screw technology. This specialized focus allows us to refine machine stability and output efficiency to the absolute highest standard across our entire range of extrusion lines.

We deliver enterprise-grade equipment that passes the rigorous audits of international groups. Whether you are a startup or an industry giant, we combine precision engineering with factory-direct value, empowering your production to scale without compromise.

20+ Countries
Export Destinations
100+ Lines
Running Successfully Worldwide
14+years
Focused on Single Screw Extrusion

Get Your Configuration-Based Quotation

Provide your production targets below. Our engineers will design the layout (P&ID) and calculate the precise factory-direct price for you.

详细询盘

Contact Information

Please provide your business contact details so our engineers can address your proposal correctly.

Production Requirements

Help us understand your production goals. The more specific you are, the more accurate our technical solution will be.

Project Details

Factory Power Configuration

Crucial Step: Please confirm your facility’s industrial voltage. Accurate data ensures your machine motors are configured correctly for a zero-risk start.

Factory Power Supply (Crucial for Motor Configuration)

Please confirm with your electrician.