PVC Profile Extrusion Machine for Superior Quality

Set up your own factory with our PVC Extrusion Machine Line

What is PVC Profile Extruder Machine?

Our single screw PVC profile extruder machine is engineered to meet the highest standards of quality and efficiency, leveraging advanced cold extrusion technology.

This method ensures precise, high-quality profiles suitable for various industries, including construction and decoration.

Our PVC profile extruder exclusively uses granulated PVC materials, making it ideal for manufacturers focused on environmental sustainability.

These profiles offer exceptional durability, weather resistance, and aesthetic appeal, making them ideal for both residential and commercial use.

Key Components of Our PVC Profile Extruder Machine Line

General (thermal) extrusion process

Main Extruder

The single screw extruder is the core of the PVC profile extruder machine line. It melts and mixes the PVC resin with additives to form a uniform melt. This type of extruder is cost-effective and suitable for producing simple profiles and basic applications.

The extrusion die shapes the molten PVC into the desired profile. It determines the profile’s dimensions and surface finish. Precise die design is crucial for producing accurate profiles with minimal defects.

Vacuum Sizing Tank

After shaping, the profile needs to be cooled to retain its shape and dimensions. The cooling system often includes water tanks where the profile is immersed to cool rapidly.

Haul-Off Machine and Cutting Machine

This machine pulls the profile through the extrusion line at a controlled speed, ensuring that the profile maintains its dimensions and consistency. The speed of the haul-off machine must be synchronized with the extrusion speed to prevent stretching or compression of the profile.

Cut the continuous profile into specific lengths and stack them for further handling. Precision cutting ensures clean edges and accurate dimensions, which are vital for the final application of the profiles.

Comparison of Cold Extrusion and Hot Extrusion Processes for PVC Profiles

Hot Extrusion (Vacuum Forming Extrusion)

Process Characteristics:
- Surface Quality: Typically results in a matte finish with potential surface defects like pull lines and shrink marks.
- Material Use: Suitable for PVC products with filler content below 30%.
- Production Efficiency: High production speed and efficiency, making it ideal for high-strength and tough profiles.
- Dimensional Precision: Profiles may have larger tolerances compared to cold extrusion.

Cold Extrusion (Cold Top/Hard Top Forming)

Process Characteristics:
- Surface Quality: Achieves a mirror-like, high-gloss surface.
- Material Use: Capable of using high filler content materials, such as high calcium components, which reduce raw material costs.
- Production Efficiency: Lower production speed and efficiency compared to hot extrusion. Suitable for profiles requiring high surface quality.
- Dimensional Precision: Produces profiles with very tight tolerances and high precision.

Advantages & Disadvantages of Hot Extrusion (Vacuum Forming Extrusion)

Advantages:
- High Efficiency: Fast production speeds, ideal for high-volume manufacturing.
- Good Strength and Toughness: Produces profiles with strong structural integrity.
- Cost-Effective for Low Filler Content: Best suited for profiles with filler content below 30%.
Disadvantages:
- Higher Mold Costs: More expensive due to the need for complex molds.
- Surface Quality: Matte finish with potential for surface defects, such as pull lines and shrink marks.
- Larger Tolerances: Dimensional precision may not be as high as cold extrusion.
- High Equipment Requirements: Requires high-quality extruder configuration and PVC formulation.

Advantages & Disadvantages of Cold Extrusion (Cold Top/Hard Top Forming)

Advantages:
- High Surface Quality: Produces profiles with a glossy, mirror-like finish.
- Dimensional Precision: Achieves tight tolerances, making profiles fit precisely with CAD designs.
- Lower Raw Material Costs: Can use high filler content, reducing overall material costs.
Disadvantages:
- Lower Production Efficiency: Slower production speeds compared to hot extrusion.
- Reduced Strength and Toughness: Profiles may be less tough and strong due to high filler content.
- Handling and Surface Protection: Requires protective measures such as coatings or PE bags to prevent surface damage during handling and transportation.

Samples Of Finished Products On The PVC Profile Extruder Machine

Why Choose Our PVC Profile Extruder Machine

Expertise you can trust

When selecting equipment for your new project, it’s crucial to address the key pain points of quality, cost efficiency, reliability, and trusted expertise. Here’s why our equipment stands out as the best choice to meet these needs:

Proven Quality

Over a decade of experience and customer feedback ensures our selected machines offer long-term durability and reliable performance.

Exceptional Value

We provide high-quality equipment at competitive prices, maximizing your investment with top-tier performance.

Reliable Support

Comprehensive support and service ensure smooth operation and minimal downtime, maintaining optimal productivity.

About JINXIN Plastic Machinery

Since 2012

We are honest and reliable, providing cost-effective equipment for your factory

By choosing our equipment, you are partnering with a supplier dedicated to resolving your pain points with expertly curated, high-quality, and cost-effective solutions. We stand by the reliability and performance of every product we offer, ensuring that your investment delivers the results you need for your business to thrive.

Extruders Warehouse

Reliable electronic components are utilized

Extrusion Precision

Meets Most Factory Standards

Long-standing Good Reputation

Delivering Value to Customers

Machine Packaging

Our Customers Say

"We purchased the PVC reinforced braided pipe production line and our products have been validated by Samsung. We have successfully become a supplier of inlet pipes for Samsung washing machines."

"We collaborated with JINXIN to develop equipment for the production of marker pen tips. From concept to reality, we successfully operated four production lines within a year. The product has been well-received by customers worldwide."

"The equipment we purchased is used to produce belts and strips of thermoplastic elastomers, such as tourniquets and bandages. The follow-up service regarding equipment maintenance and improvements is responsive. Communication and contact are available at any time."

"We are the world's largest OEM factory for pre-water purifiers, and we highly appreciate the production efficiency, precise extrusion of pipes, and stability of Jinxin extrusion machines."

"We are the largest exporter of laboratory pipettes in China. Previously, we used Italian brand extruders to produce PS pipettes. However, after switching to Jinxin extruders, we discovered that the transparency and smoothness of the extruded tubing were even better than the Italian brand. As a result, we replaced all the equipment in our workshop."

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PVC Profile Extruder Machine Related Q&A

May help you know more

What is the first thing you need to confirm?

The first thing you need to confirm is that you are using granulated PVC material. Our single screw extrusion machines are specifically designed to work with PVC granules, not powder.

What are the application differences between cold and hot extrusion?

Hot Extrusion: Suitable for general PVC profiles where high production efficiency and strength are prioritized over surface finish.
Cold Extrusion: Ideal for high-quality applications requiring a superior surface finish and precise dimensional accuracy, such as window frames, stair handrails, cable ducts, and skirting boards.

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