HDPE PIPE EXTRUSION MACHINE LINE

Efficient HDPE Pipe Extrusion Machine | Solve Production Issues Now

What is HDPE Pipe Extrusion Machine?

Pipe diameters available: 20mm-315mm

The HDPE pipe extrusion machine is specialized equipment used in the manufacturing process of High-Density Polyethylene (HDPE) pipes.

These machines are crucial for producing durable, flexible, and high-quality HDPE pipes, which are widely used in water supply, gas distribution, and sewage systems due to their excellent chemical and corrosion resistance.

Our HDPE pipe extrusion machine are designed to address common production issues, enhance productivity, and ensure consistent output.

HDPE Pipe Applications:

Key Components of Our HDPE Pipe Extrusion Machine

Main Extruder

The main HDPE pipe extrusion machine is the core component where HDPE pellets are melted and homogenized. It consists of a barrel, screw, and heaters. The rotating screw, driven by a powerful motor, pushes the pellets through the barrel, where they are gradually melted by the heat.

Temperature Control: Equipped with state-of-the-art PLC control systems and touch screen interfaces, our machines ensure precise control over the extrusion process, guaranteeing superior quality in every production run.

Vacuum Sizing Tank

The vacuum sizing tank stabilizes the shape of the molten HDPE pipe by using a vacuum to pull it against the sizing sleeve. This process ensures that the pipe retains its correct dimensions as it cools and solidifies.

Details:

Cooling System: Equipped with an efficient cooling system to rapidly solidify the pipe.
Adjustable Spray Angle: Allows for precise control of the cooling process, enhancing dimensional stability

Cooling Tank

The cooling tank further cools the pipe to ensure its structural integrity and dimensional accuracy. It usually follows the vacuum sizing tank in the production line.

Details:

Length: Typically designed in segments to provide adequate cooling.
Cooling Method: Uses water sprays or baths to evenly cool the pipe, preventing warping and ensuring uniform thickness

Haul-Off Unit

The haul-off unit pulls the pipe through the extrusion line at a consistent speed, which is crucial for maintaining uniform diameter and wall thickness.

Details:

Caterpillar Tracks: Multiple tracks driven by independent motors ensure smooth and even pulling.
Speed Control: Precisely adjustable to match the extrusion speed and ensure product consistency

Cutter

The cutter precisely cuts the extruded pipes to the required lengths. This unit is designed to make clean, accurate cuts without damaging the pipes.

Details:

Type: Non-dust or planetary cutters are commonly used for their precision and efficiency.
Operation: Often equipped with servo motors for enhanced control and adaptability to different pipe sizes

Detailed Parameters of HDPE Pipe Extrusion Machine

The item “Extruder” in the figure below contains an auxiliary extruder for extruding the marking lines.

Common Pain Points and Solutions

Inconsistent Pipe Wall Thickness:

Variations in pipe wall thickness lead to weak points, causing leaks or failures.

Solutions

Our machine's advanced die and cooling systems ensure uniform wall thickness by maintaining precise temperature and alignment control.

High Operational Costs

High energy consumption and frequent maintenance increase operational costs.

Solutions

The energy-efficient design of our extruder reduces power consumption and robust construction minimizes maintenance needs, lowering overall costs

Poor Product Quality

Inconsistent product quality leads to customer dissatisfaction and increased returns.

Solutions

Precise control systems ensure consistent extrusion parameters, and effective cooling and calibration result in high-quality finished products

Samples of Finished Products from the HDPE Pipe Extrusion Machine

Why Choose Our Extrusion Machine

Expertise you can trust

When selecting equipment for your new project, it’s crucial to address the key pain points of quality, cost efficiency, reliability, and trusted expertise. Here’s why our equipment stands out as the best choice to meet these needs:

Proven Quality

Over a decade of experience and customer feedback ensures our selected machines offer long-term durability and reliable performance.

Exceptional Value

We provide high-quality equipment at competitive prices, maximizing your investment with top-tier performance.

Reliable Support

Comprehensive support and service ensure smooth operation and minimal downtime, maintaining optimal productivity.

About JINXIN Plastic Machinery

Since 2012

We are honest and reliable, providing cost-effective equipment for your factory

By choosing our equipment, you are partnering with a supplier dedicated to resolving your pain points with expertly curated, high-quality, and cost-effective solutions. We stand by the reliability and performance of every product we offer, ensuring that your investment delivers the results you need for your business to thrive.

Extruders Warehouse

Reliable electronic components are utilized

Extrusion Precision

Meets Most Factory Standards

Long-standing Good Reputation

Delivering Value to Customers

Machine Packaging

Our Customers Say

"We purchased the PVC reinforced braided pipe production line and our products have been validated by Samsung. We have successfully become a supplier of inlet pipes for Samsung washing machines."

"We collaborated with JINXIN to develop equipment for the production of marker pen tips. From concept to reality, we successfully operated four production lines within a year. The product has been well-received by customers worldwide."

"The equipment we purchased is used to produce belts and strips of thermoplastic elastomers, such as tourniquets and bandages. The follow-up service regarding equipment maintenance and improvements is responsive. Communication and contact are available at any time."

"We are the world's largest OEM factory for pre-water purifiers, and we highly appreciate the production efficiency, precise extrusion of pipes, and stability of Jinxin extrusion machines."

"We are the largest exporter of laboratory pipettes in China. Previously, we used Italian brand extruders to produce PS pipettes. However, after switching to Jinxin extruders, we discovered that the transparency and smoothness of the extruded tubing were even better than the Italian brand. As a result, we replaced all the equipment in our workshop."

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HDPE Pipe Extrusion Machine Related Q&A

May help you know more

What are the key features to look for in an HDPE extruder machine?

When selecting an HDPE pipe extrusion machine, We recommend that look for features such as energy efficiency, precise temperature control, and advanced PLC control systems. These features ensure consistent quality, reduce operational costs, and enhance overall production efficiency

How can I ensure the machine will meet my production requirements?

Assess the machine’s production capacity, compatibility with the types of HDPE materials you use (e.g., PE100, PE80), and its ability to produce pipes within your required diameter range. Confirm that the extruder can handle your expected production volumes and has customization options for specific needs

What support and maintenance services should I expect from the HDPE extruder machine manufacturer?

Choose a manufacturer that offers comprehensive support, including installation, operator training, and ongoing maintenance. Ensure they provide a reliable after-sales service and have a good track record of supplying spare parts and technical assistance promptly

EXTRUSION SOLUTIONS

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No. 31 Yuci Rd., Yuyao, Ningbo City, Zhejiang Province, China

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