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Russian High-Performance HDPE Pipe Extrusion Machine: Your Key to Quality & Efficiency
Detailed Parameters of PE/PP/PPR Pipe Extrusion Machine Line
The item “Extruder” in the figure below contains an auxiliary extruder for extruding the marking lines.
Diverse Applications for Pipes Produced by Our Machines (HDPE, PP, PP-R in 16-315mm)
HDPE, PP, and PP-R pipes are vital across numerous sectors due to their excellent properties, including durability, chemical resistance, and long service life. You can learn more about the general benefits and applications of these versatile materials from reputable industry resources . Our versatile machines empower you to produce pipes for:
* HDPE Applications: Potable Water Supply, Agricultural Irrigation, Gas Distribution, Conduits.
* PP Applications: Industrial Piping, Chemical Drainage, Hot & Cold Water (depending on PP type).
* PP-R Applications: Hot and Cold Potable Water Systems, Heating Systems.
* The 16-315mm range, combined with material versatility, covers a vast spectrum of high-demand applications.
Why Invest in a Jinxin Polyolefin Pipe Extrusion Machine (16-315mm Specialist)?
Achieve Superior Pipe Quality, Consistently Across Materials
Our precision single-screw technology, coupled with high-quality die heads and robust calibration, delivers pipes with excellent dimensional accuracy, smooth surfaces, and consistent wall thickness.
This ensures your products meet or exceed stringent industry specifications, such as those outlined by international standards organizations like ISO for plastic piping systems (e.g., ISO 4427-2:2019).
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Want to Know More? Discover Our Full Production Line Below
HDPE PIPE EXTRUSION MACHINE
Understanding Polyolefin Pipe Extrusion: Process & Critical Components
Raw material feeding (HDPE, PP, PP-R), melting & homogenization in the extruder, shaping through the die, calibration & cooling, hauling off, cutting. Emphasize how a well-controlled process leads to quality pipes regardless of the specific polyolefin.
High-Efficiency Single-Screw Extruder
Versatile Die Head
Technical Excellence: Key Features of PE PP Pipe Production Line
Main Extruder
The main HDPE extruder machine is the core component where PE/PP/PP-R pellets are melted and homogenized. It consists of a barrel, screw, and heaters. The rotating screw, driven by a powerful motor, pushes the pellets through the barrel, where they are gradually melted by the heat.
Temperature Control: Equipped with state-of-the-art PLC control systems and touch screen interfaces, our machines ensure precise control over the extrusion process, guaranteeing superior quality in every production run.
Vacuum Sizing Tank
The vacuum sizing tank stabilizes the shape of the molten PE/PP/PPR pipe by using a vacuum to pull it against the sizing sleeve. This process ensures that the pipe retains its correct dimensions as it cools and solidifies.
Details:
- Cooling System: Equipped with an efficient cooling system to rapidly solidify the pipe.
- Adjustable Spray Angle: Allows for precise control of the cooling process, enhancing dimensional stability
Cooling Tank
The cooling tank further cools the pipe to ensure its structural integrity and dimensional accuracy. It usually follows the vacuum sizing tank in the production line.
Details:
- Length: Typically designed in segments to provide adequate cooling.
- Cooling Method: Uses water sprays or baths to evenly cool the pipe, preventing warping and ensuring uniform thickness
Haul-Off Unit
The haul-off unit pulls the pipe through the extrusion line at a consistent speed, which is crucial for maintaining uniform diameter and wall thickness.
Details:
- Caterpillar Tracks: Multiple tracks driven by independent motors ensure smooth and even pulling.
- Speed Control: Precisely adjustable to match the extrusion speed and ensure product consistency
Cutter
The cutter precisely cuts the extruded pipes to the required lengths. This unit is designed to make clean, accurate cuts without damaging the pipes.
Details:
- Type: Non-dust or planetary cutters are commonly used for their precision and efficiency.
- Operation: Often equipped with servo motors for enhanced control and adaptability to different pipe sizes
HDPE PIPE EXTRUSION MACHINE LINE Q&A
May help you know more
How does the cooling and calibration system ensure roundness and dimensional accuracy?
What automation features reduce manual intervention and enhance production stability?
How hard is it to maintain my PE/PP/PPR pipe extrusion machine?
Maintaining a PE/PP/PPR pipe extrusion machine involves moderate effort, but with a structured plan, it becomes manageable and ensures long-term reliability. Below is a breakdown of the maintenance tasks by difficulty:
- Daily Maintenance
- Cleaning: After each use, remove debris and plastic residue. This is simple but requires consistency.
- Lubrication: Apply lubricant to moving parts like bearings to reduce wear. This is an easy yet essential task.
- Parameter Monitoring: Check pressure, temperature, and speed. Modern machines often include automated systems, making this straightforward.
- Periodic Maintenance
- Heating Element Care: Clean and inspect heating elements to ensure consistent melt quality. This requires some technical know-how.
- Screw and Barrel Inspection: Annually check for wear. This is more involved and may require professional help.
- Calibration: Periodically calibrate instruments like pressure gauges. This typically needs a technician’s expertise.
- Advanced Maintenance
- Gearbox Care: Replace lubricant every 3,000 hours and inspect annually. This is complex and often requires an expert.
- Electrical System: Regularly check wiring and insulation. This demands electrical knowledge and can be challenging.
- Vacuum Calibration Tank: Clean filters and the pump system routinely. This is critical for quality but can be intricate.
About JINXIN Plastic Machinery
Since 2012
We are honest and reliable, providing cost-effective equipment for your factory
By choosing our equipment, you are partnering with a supplier dedicated to resolving your pain points with expertly curated, high-quality, and cost-effective solutions. We stand by the reliability and performance of every product we offer, ensuring that your investment delivers the results you need for your business to thrive.
Proven Quality
Over a decade of experience and customer feedback ensures our selected machines offer long-term durability and reliable performance.
Exceptional Value
We provide high-quality equipment at competitive prices, maximizing your investment with top-tier performance.
Reliable Support
Comprehensive support and service ensure smooth operation and minimal downtime, maintaining optimal productivity.
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EXTRUSION SOLUTIONS
Email Address
sales@jfextruder.com
Factory Address
No. 31 Yuci Rd., Yuyao, Ningbo City, Zhejiang Province, China